Disc milling cutter
A disk milling cutter, also called side milling cutter, is an essential
tool for anyone involved in woodworking, metalworking or plastics processing.
These tools make it possible to make precise and efficient cuts in all types of
materials. In this article we will take a closer look at disc milling cutters, explaining
what these tools are used for, what types there are and what to look for when
choosing a disc milling cutter.
Disc milling cutters are characterized by the fact that they are usually
narrower than the diameter and form a cutting edge on both faces. The teeth of
the side milling cutter can be shaped straight or cross-cut.
Areas of application for disk milling cutters:
Disc milling cutters can be used in a variety of applications including
woodworking, metalworking, plastics processing and even stoneworking. Disc
milling cutters are often used in woodworking to create rabbets or grooves, to
finish edges or to shape furniture. In metalworking, side milling cutters can
be used to cut tubes or profiles, or to shape materials into various shapes,
similar to woodworking.
Types of disc milling cutters:
There is a wide variety of side milling cutters suitable for different
applications and materials.
Here are some of the most common types of side milling cutters:
- Deviding disc cutter: This
type of disc cutter is used to cut materials (e.g. cutting steel or
aluminum pipes). Deviding disc milling cutters are very narrow and the
transition to the saw blade is fluid.
- Flat milling cutters: Side
milling cutters used as flat milling cutters are characterized by a
relatively large width for processing flat surfaces in wood, plastic or
metal. Due to the cutting edges on both sides, the side milling cutter can
be used to create a rabbet or often also to create grooves.
- Profile cutter: This type
of disc cutter is used to machine profiles in wood, plastic or metal. The
area between the two cutting edges can take on a variety of shapes and
angles.
What to look for when choosing a side milling cutter:
If you're looking to buy a disc milling cutter, there are a few important
factors to report on to ensure you're getting the right tool for your needs.
Here are some of the key points:
1. Compatibility: Check that the disc milling cutter is compatible with your
tool holder and your machine tool before you buy it. Some side milling cutters
are only suitable for certain types of machining centers or milling machines.
2. Size: Check the disc milling cutter size to ensure it is suitable for your
applications. The diameter ratio of the tool holder and the outside diameter of
the milling cutter determine the possible uses.
3. Material: Determine the correct disc milling cutter material and cutting
angles. This is the only way to ensure that it is suitable for the material to
be processed, works cleanly and that the cutter is durable and robust. Side
milling cutters are made of high-quality tool steel or there are also versions
with hard metal. The use of cheap materials for tool production does not pay
off in most cases.
4. Warranty and Customer Service: Check the manufacturer's warranty and
customer service to make sure you're backed up in the event of a problem.
In summary, a disc milling cutter is an essential tool for anyone involved
in woodworking, metalworking or plastics processing. There is a wide variety of
disc milling cutters suitable for different applications and materials and it
is important to consider the right factors when purchasing a disc milling
cutter. By buying a quality, durable tool, you can ensure you can make precise,
efficient cuts in all types of materials.